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1.) the reason for using the chip is it increases the brightness of the leds and I belive it increases how many can run off that one circut, although many belive it is not reactive enough. Also if you plan to solder to the hold/wifi, you cannot do direct contact.
2.) any voltage is fine, as long as you can caculate resistors. As for the hold function, it will still work if you don't cut the trace, but that means when you want those leds on you won't be able to use any buttons so if you cut the trace it disables the hold function.
3.) There are some pefect little holes and notches on the bottom of the UMD drive which wires can be brought through, if that is not enough you could probably cut/drill something to your standards.
4.)ok, the second nub needs to act as 4 digital switches, this is done by added a razor board which basicaly means when you push the analog eg. right it will make contact between ground and the square(? or circle dnt remember which is which) pad therfor creating a switch. No you cannot use a regular analog nub is it cannot switch the /\[]OX. Plus the razor is the only way you can fit it in the case.
5.)Usb charge works fine, the problem is the USB from a pc ect takes much to long to charge the psp. I recomend modding the psp power supply to USB so you can charge full speed. There are a few tuts for that here.
6.)Pandoras battery is the outright winner of most used "mod" world wide, it allows you to get custom firmware on your psp which unlocks a whole new world. Pretty much leaving your psp open to a whole lot of stuff, eg. ISO cough, custom flashed themes, homebrew games/applications, litteraly loads of stuff.
Hope this helps out, it should be alright you are experienced with the iron. Just have fun rought althat wire. Also have you considered swaping the stock leds, thats alwats abit of fun.
how do you switch it on and off if you cant use the hold/wifi?? so to use the stock switch, I must use the lm chip?? where am I going to stick that? any ideas?I saw, I think it was your tut to do that. this wont overload the mobo, that is only designed to take in 5v?? and there is only the one power wire to do this correct? I think it was a tut by robin I saw on it, but the pic was not entierly clear. but will this limit you in anyway? like, will he still be able to play syphon filter online multi player?? I know on xbox that is a nono?? thanks ghost. the soldering is not an issue. I got short fat fingers, but they are steady. I am just not familiar with this device, and only have a month to get this done. so I have to learn it as I go. thanks for all your help.